Pure Titanium Fiber Felt

Pure Titanium (Gr1/Gr2) Sintered Fiber Felt | High Porosity, Corrosion Resistant, Electrochemical Grade

Titanium fiber felt is a three-dimensional porous material made by non-woven web forming of pure titanium fibers, followed by high‑temperature vacuum diffusion sintering. It forms an interconnected fiber network without binders, delivering uniform pore distribution, high specific surface area, low flow resistance and robust fiber bonding. It is the preferred material for electrochemical and severe‑corrosion filtration applications.

Ti Felt Specifications

Material

Titanium Grade 1, Grade 2, or Grade 5

Fiber Diameter

10 μm ~ 40 μm (common: 20 μm, 30 μm)

Porosity

50%, 60%, 70%, 80% (customizable)

Thickness

0.25 mm ~ 3.0 mm
(0.4/0.6/0.8/1.0 mm standard for electrolyzers)

Area Weight

Depends on thickness & porosity

Pore Size

10um to 100um

Form

Sheets, discs, rolls, or custom die-cut shapes
max sheet size up to 1000 × 1200 mm

Surface Treatment

As-sintered, pickled, or coated (Pt, Ir, Au)

Application-Specific

Specify if for PEM electrolyzer (anode/cathode), fuel cell, filtration, or medical use

Key Properties of Titanium felt

l Outstanding corrosion resistance in seawater, chlorides, strong acids/alkalis (passive TiO₂ film)

l High porosity (50%–80% standard; up to 90% custom), fully interconnected pores

l Excellent electrical/thermal conductivity, ideal for gas diffusion layers (GDL)

l High strength-to-weight ratio, flexible and durable, no loose fibers

l Biocompatible, non-magnetic

l Recommended service temperature: -200°C to 300°C (electrochemical); up to 600°C in inert atmosphere

Typical Applications of Titanium fiber felt

l PEM water electrolyzers & hydrogen production: Anode/cathode gas diffusion layers (GDL), flow field substrates

l Fuel Cells: Similar role as a gas diffusion layer in proton exchange membrane fuel cells (PEMFCs).

l Chemical & marine filtration: Seawater desalination, acid/alkali liquid filtration, catalyst support

l Medical & biotech: Implant materials, bioreactor membranes, sterile filters

l Aerospace & energy: Heat exchangers, lightweight porous structures, battery electrodes

l Electrochemical devices: Chlor-alkali cells, fuel cells, electrochemical sensors

Titanium vs. Nickel Fiber Felt

Feature

Titanium Fiber Felt

Nickel Fiber Felt

Density

4.51 g/cm2 (Lighter)

8.91 g/cm2 (Heavy)

Corrosion Resistance

Excellent (oxidizing, chlorides)

Excellent (caustic, alkaline)

Magnetic

No

Yes

Electrochemical Use

PEM electrolyzers (anode side)

Alkaline electrolyzers, batteries

Cost

High

High

Best Use

Oxidizing conditions, PEM, medical

Alkaline conditions, magnetic apps


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