Wire Mesh Filters
Custom Wire Mesh Filters: Precision-Engineered Woven Solutions
Our Custom Wire Mesh Filters provide high-precision filtration solutions for liquid, gas, and solid separation. Utilizing premium stainless steel and specialty alloy wires, we manufacture filters ranging from single-layer discs to complex, multi-layer pleated cartridges. Whether you need a high-flow strainer or a sub-micron laboratory filter, our custom fabrication capabilities ensure a perfect fit for your existing housing and operational requirements.
Technical Specifications: Material & Weave Types
1. High-Performance Materials
Stainless Steel 304/316L: The standard for corrosion resistance and durability.
904L / Super Duplex: For high-chloride environments and seawater applications.
Monel & Inconel: For extreme temperature stability and chemical processing.
Copper & Brass: Used for EMI shielding, decorative filtration, and spark prevention.
2. Precision Patterns
Weaving types:
Plain Weave: The most common; offers high open area and low pressure drop.
Twilled Weave: Allows for thicker wires in fine meshes, increasing mechanical strength.
Plain Dutch Weave: High-density weave for superior pressure resistance and fine filtration.
Reverse Dutch Weave: Optimized for high-pressure backwashing and polymer filtration.
Expanded Types: Flattened types / Raised Types with various materials.
Fabrication & Customization Options
We transform raw mesh into finished components through precision engineering:
Fabrication Method | Description |
Filters Shapes | Wire mesh discs, wire mesh tubes, wire mesh baskets |
Pleated Elements | Increases filtration surface area by 300% – 500%, extending service life. |
Multi-Layer Spot Welding | Combines different mesh counts (coarse and fine) for graduated filtration. |
Edge Binding / Framing | Adding aluminum, copper, or stainless steel rims for leak-proof sealing. |
Cylindrical & Conical | Custom-rolled and seam-welded (TIG/Plasma) for pipeline strainers. |
Basket Filters | Heavy-duty designs with handles for manual cleaning and recovery. |
Key Performance Parameters
l Filtration Rating: 2 μm to 5000 μm (5 mm).
l Operating Temperature: Up to 450°C (Standard SS) / 800°C (Specialty Alloys).
l Mechanical Strength: High tensile strength allows for high differential pressure without mesh displacement.
l Compliance: Available in FDA-compliant grades for food and pharmaceutical contact.
Primary Industrial Applications
Hydraulics & Pneumatics: Protecting sensitive valves and pumps from debris.
Extrusion & Polymer Processing: "Spin packs" and screen changers for plastic and fiber production.
Automotive: Fuel injectors, ABS braking systems, and transmission filters.
Home Appliances: High-quality mesh filters for coffee machines, juicers, and vacuum cleaners.
HVAC: Permanent, washable air filters for industrial ventilation.
